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Design, CMS, Hosting & Web Development :: ePublishing, The X, Y and Z axes of the Machine Coordinate System refer to the machines motions. CMMsareused for various purposes, including qualityinspection,fieldinspection, creation ofdrawings for existing equipment,andmeasurement of worn parts for refurbishment. These primary elements-planes, edges, cylinders, spheres and cones-are called features. Then, after the part cools, the mold opens, and the part is ejected. The CMM report should double the value of the maximum deviation from true surface profile, reporting that the total deviation of the surface is 0.14 mm (0.07 x 2). CMMscanquickly and accuratelyobtain measurements for many geometrical features that would otherwise be very difficult to measure. This is a very common question that we have encountered frequently on visits to many customer sites. If there is a tolerance mismatch or other inconsistency, DISCUS will catch this and warn us.. Producing the near-perfect part without any issues is the dream of today's manufacturers, driving quality managers and engineers to find new ways to improve old methods and processes. Enjoy access to millions of ebooks, audiobooks, magazines, and more from Scribd. Makes sense. The question is as follows: I have profile tolerance on a flat surface of 0.2 mm with respect to 3 datums. When viewed from the front of the machine, the X axis runs from left to right, the Y axis runs from front to back, and the Z axis runs up and down, vertically perpendicular to the other two. These inspection reports are fully customizable, with the option to utilize a template to generate reports automatically. So, will my total measured profile value be addition of the absolute values of min and max (i.e. However, the CMM reports the position error as a size for the cylindrical tolerance zone that is required to encompass the location error. We will show you content in your preferred language when available, otherwise we will show English. This makes it often possible to use the 2D picture instead of a 3D viewer. Bridge machines are the most common type of CMM. Attributes are pinpointed quickly, and templates are generated automatically. Profile and position are not +/- tolerances, but sometimes it is convenient to use +/- values to check them during the machining process. But what about a high tech tool like a CMM probe? With a total tolerance of 0.2 mm, the tolerance zone will be divided equally on either side of the true surface profile. This letter/number/elevation combination is called a coordinate and represents a specific place relative to all others. The dynamic coordinate data capture functionality of the QDA SOLUTIONS CMM Integrated Solution measures and manages data automatically and with great accuracy. These reports compare 3D data collected during the measurement process to the nominal CAD data. When that is the intent, Pass/Fail is acceptable. Unexpected changes in incoming master data are automatically discovered and quarantined for investigation or approval prior to being imported. With the right software, that is entirely possible. Horizontal arm CMMs can be huge, and one common application for large machines is automobilebodymeasurement. The coordinate system is like an elevation map where the combination of a letter along one edge of the map, a number along the other and elevations shown throughout uniquely describe each location on the map. Projections facilitate the accurate measurement of how mating parts will fit. A datum is a location. Training materials and coursesrelating to CMM operationarecommonlyavailablefrom the equipment manufacturer. ON the expected values from the drawing to create a complete inspection The lead time to create a report is reduced up to 80% as all the 3D point information is available in the 2D MIBA format. true position and distance dimensions are not matching up in the report. Sometimes you want to verify the production process instead of focusing on the critical dimensions or you want to verify that all the tooling is capable of producing the parts to specifications.. Theycan be used tocollect field measurements from installed parts. Say goodbye to manually transferring, cutting and pasting, or writing macros to transfer your inspection results into your required report format. For round or contoured parts, the measurement task was nearly impossible. She can be reached at bangertm@bnpmedia.com. The results are directly equivalent to the design characteristic. Many departments rely on these inspection reports to check the quality of the product and processes. Turn ON Raw Power (UPS ON) 2. Used exct method to check composite true position. You will also receive an email with the direct link for your records. GOM Software's airfoil features provide advanced industry-focused inspection evaluations for turbine engine components, including turbine blades,blisks, stators, and other parts requiring high accuracy. All themeasured pointsfor a single objectare combined into a3D CAD fileknown as a point cloud. They've found that the secret to obtaining and analyzing measurement data faster is to complement CMM use with accurate structured light non-contact 3D scanning. Marginally Within Tolerance. 3D Scan to CAD Model to Inspection Report - A Real Part's Journey EMS3D 4.51K subscribers Subscribe 55K views 2 years ago Do you ever notice a lot of 3D scanner videos show the 3D scanning of. Often true position to MMC is used to define the use of hard go/no-go gages (the zone of acceptability). The CMM uses a probe to locate points on a workpiece, and each point is unique to the machine's coordinate system. The process of relating the two coordinate systems is called alignment. The articulating jointsallow the probe or scanner to be angled to collect measurements in hard to reach areas. Calculating material thickness is automatic, with the results clearly labeled with colors representing the software's calculations for wall thickness for the whole part, rather than pointwise inspection. To disable Web help from within SOLIDWORKS and use local help instead, click Help > Use SOLIDWORKS Web Help. Turn OFF Controller 3. Utilize inspection and test equipment (Comparators, surface plates, height stands, gage pins, thread gages, Calipers, micrometers, radius gages, gage blocks) to verify products meet the approved engineering data. Sincerely,The SOLIDWORKS Documentation Team. As a result,stand-aloneoptical scanners arereplacing CMMs for some applications. The inspection report also highlights specific details such as leading and trailing edge, bow and sweep, and seven-point nest casting alignments. For optimized display, we suggest upgrading your browser to Internet Explorer 7 or newer. By visiting this website, certain cookies have already been set, which you may delete and block. or do I have to leave it like that? Watch for more question and answer videos coming soon. Convert 3D to 2D with MIBAIn this way calculations between parts are possible and performance issues often associated with handling 3D data on standard workstations are eliminated. Bridge CMMs can be manually controlledor fully automated. You can manually enter measurements results into the CMM report as a comment line, then automatically import them into CMM Data Import. Activate your 30 day free trialto continue reading. Michelle Bangert is the managing editor of Quality Magazine. The Machine Coordinate System has three axes-X, Y and Z. CARL ZEISS Applications that enable the remote manufacture of parts for assembly like digital and virtual assembly rely on the consistency of software, information, and data like PMI, MBD, and CAD. A CMM (coordinate measuring machine) inspection is where objects for products can be inspected for quality and measured. The advantages of using a software that allows this would be a reduced labor effort in importing results from CMM reports into formal inspection reports that customers require. ExecutingBIW inspection is challenging because the welded frame contains numerous features, such as holes, slots, studs, and trim edges. Common types of encoding are optical, magnetic, capacitive, inductive, and eddy current. Body in White (BIW) is the metal skeleton of a car welded together where other stamped parts, such as the doors and trunk lid, will be hung. When a CMM can measure these features directly with a probe, the features are referred to as measured features. All Rights Reserved BNP Media. Additionally, ATOS 3D scanners have a back-projection feature that projects deviation isolines and markings to show the die maker where to spot in areas during the build's tryout phase. To provide feedback on individual help topics, use the Feedback on this topic link on the individual topic page. To report problems encountered with the Web help interface and search, contact your local support representative. Below we've shared five free dimensional inspection reports to demonstrate how companies are using Capture 3D's GOM ATOS blue light 3D scanners and GOM software to achieve their quality initiatives. It is also possible to reverse-engineer or backfill a bill of characteristics and ballooned drawing from the CMM report. The photo below shows a pair of horizontal arm CMMs manufactured byMitutoyo. 24:05 We met with aerospace professionals from the Pacific Nort, Have you seen the light? Well, lets start by thinking of it as a hammer and keep it simple. The report displays surface comparison with digital assembly to show how the parts will fit when assembled, using color to reveal space between areas like the doors, hood, and trunk hatch. Accessibility and the ability to measure very large parts are theprimary advantages of agantry CMM. The Machine Coordinate System has three axes-X, Y and Z. In that mode, the left-most button will drag the report around, and. Labels can be added, allowing tracking and search functions based on customized criteria, such as a specific operator associated with specific collected records or a particular machine, tool or production shift. |Contact Sales Also, keep in mind that our team here at GD&T Basics is ready to help with any questions or training needs that you may have. CMM probes areoften touch-triggered, collectingameasurementpoint every time they touch a surface. In the report, color maps make it easy to check flush and gap throughout the entire BIW, with data labels that call out deviations. Similar to the injection molding process, GOM Software offers additional dimensional inspection features specific to the casting application for material wall thickness, GD&T, cavity inspection, digital assembly, magma flow simulation, and more. However,articulating arm CMMscannot perform an automatic measurement, andtheyare not typically used formeasurement inhigh-volume manufacturing processes. Creating a part in theinjection molding process begins when molten plastic is injected into a mold. BAE Systems is no different. In other words, the report will show a total deviation but not whether the element was to the inside or outside of the true surface profile. This is commonly mistaken for a failing value. Then, by activating SmartTeach, the software optimizes the robot path automatically. Recently, advances in technology have allowedopticalscanners toincreaseinaccuracy and range. This page was generated at 02:17 PM. CMM Inspection Programming Analyzing CMM measurement data Load and review measurement data Analyze an inspection program Measured Data dialog box MEA file example DML file example Export a detailed analysis report Datum Plane Fitting algorithms What is CMM Inspection Programming? With We will show you content in your preferred language when available, otherwise we will show English. |Get a Quote QDA uses MIBA not only instead of a 3D viewer for CAD drawings. What is AWS and What can you do with it | by Kunal Yadav | Noteworthy - The J A Textbook of Machine Design by R.S.KHURMI AND J.K.GUPTA [tortuka].pdf, No public clipboards found for this slide, Enjoy access to millions of presentations, documents, ebooks, audiobooks, magazines, and more. I have Tru-Pos thread locators here, but there are other brands as well. Creating parts with nominal and actual data prompts GOM Inspect Professional software to automatically create the scenario and transfer it into a cubing situation by replacing the surrounding parts' actual meshes with the respective CAD. This inspection includes discrete features and the overall condition of the piece, in addition to the analysis of the tooling that makes the part. Projections facilitate the accurate measurement of how mating parts will fit. and if you didn't know it already, whatever your thread get your calculator out 1 divided by what ever your thread per inch is. CMMs come in many different shapes and sizes with varying levels of accuracy. Use basic inspection tools such as micrometers, calipers, and dial indicators. Thank you in advance and sorry for the mixed units. Analyze information and interpret drawings (ASME Y14.5) Apply AS9100 standards to inspection process 1st Shift. By closing this message or continuing to use our site, you agree to the use of cookies. As you enter measured values, SOLIDWORKS Inspection compares the required value with the active value. Don't miss your chance to learn more about how they can help, It's National Michigan Day, and we are celebrating our incredible and ever-growing Michigan team! In Brandons example, he was able to see the deviation from the true profile that the CMM detected in each direction. There are two types of coordinate systems used in CMM measurement. We are striving to eliminate the amount of time spent transferring PC-DMIS CMM Report results onto the inspection reports as well as the FAI reports. Manual and computer numerical control (CNC) CMM operators sometimes try to use the CMM as a 2-D or 1-D height gage. report. Terms of Use The inspection report also highlights specific details such as leading and trailing edge, bow and sweep, and seven-point nest casting alignments. I do see your point of reporting a CMM measurement as actually something done with a bore gauge. This inspection report highlights the software's airfoil functionality, including inspection of profile mean line, profile centroid, and profile thickness of turbine blades based on 2D sections. At the top of the CMM report panel, our metrics that show inconsistencies or issues between the BOC and the CMM report, these are all updated in real time. The basic structure of this type of CMMconsists of abase with one or more articulating arms or beams. You might get some help from www.HelpWriting.net Success and best regards! Coordinate-measuring machine. It is the complex device you put on the business end of your CMM, with many internal components that you cant see which may be damaged, worn or out of adjustment. The majority of parts are made up of simple geometric elements created by machining or forming. Source: Brown & Sharpe. Perform CMM and test equipment preventative maintenance and calibration- to include maintaining appropriate documentation. Do you need to quickly 3D scan large-volume parts? Dimensional inspection reports display critical engineering values using a combination of numbers and colors to help the reader interpret the data quickly, so anyone who needs to review the report understands the results. Get the latest news from Capture 3D! Copyright 2023. Then give it a good wipe down with a lint free cloth and some denatured alcohol. Click here for information about technical support. SAVE THE DATE: CAPTURE 3D Innovation Conference & Expo Returns! Open Calypso Software Closing procedure 1. Coordinate metrology provides the foundation for coordinate measuring machines. Use the form below to send your comments and suggestions about this topic directly to our documentation team. Height, vision & coordinate measuring machine manufacturer, 2014 10-15-workshop-machinenauwkeurigheid-etalon, Calibration of Coordinate Measuring Machines (CMM), Uncertainty of Coordinate Measuring Machines, Presentation Study on CMM And Application, Metrology and measurements(Coordinate Measuring Machine), Computer application for testing (contact and non-contact), Lecture # 09 Coordinate Measuring Machine (CMM), KIT-Kalaignar Karunanidhi Institute of Technology. These are the real struggles that face quality manufacturing professionals, and they are solving these challenges with the help of accurate 3D scanning and digital inspection technologies. Since CMM operators are often checkingthe dimensions of a part against a drawingor design,the ability to read technical drawings and knowledge of geometricdimensioningand tolerancing, or GD&T,is essential for these personnel. CMM data lets you program header notes for a measurement's applicable balloon reference so that CMM Data Import can automatically identify it. Digital assembly is a feature used for form, fit and function of multiple components within the assembly. A typical probetip consists ofaspherical rubymountedto the end ofa thin stylus. Use simulation and collision avoidance to minimize on-machine prove-out. I tried to get a quick true position for CYL2 with respect to 3 different datums A( another cylinder perpendicular), B(plane feature). we tried to lock in the z nominal to -.53149 in XactMeasure but it is changing for every part. 6. It is independent of the measurement system used and handles data from any Coordinate Measuring system. This website requires certain cookies to work and uses other cookies to help you have the best experience. We will be, The new ZEISS T-SCAN hawk 2! Thephotosbelowshow articulating arm type CMMsin use. Create an inspection template to capture best practices and the machine setup. Schedule a live training to answer any questions you still have: Click Here to Schedule a Live Training Session. SOLIDWORKS welcomes your feedback concerning the presentation, accuracy, and thoroughness of the documentation. Join us in this webinar to discover how to create complete CNC CMM measurement sequences in minutes while staying in control with a universal 3D dimensional analysis and quality control software solution. - Product - Product - Product - Product - Product - Product - Product - Product - Product, Industrial Manufacturing: Decentralized ERP Infrastructure. There are situations where exploiting three dimensions is not required or is less important than conserving resources. However, what the CMM report truly means is that the surface profile will pass for tolerance values up to 0.2. Companies often archive the digitized die scan data to use as reference in the future. Source: Brown & Sharpe, A projection is the reproduction of a workpiece feature on another feature, such as projecting a circle or line on a plane, or a point onto a line. It is independent of the measurement system used and handles data from any Coordinate Measuring system. a bi-directional communication of inspection data between manufacturing systems and inspection equipment to see what has to be made and what has been made. This means transparent interoperability with devices from Perceptron, LMI, Metris, Zeiss, DEA, Wenzel, Leitz, Laser- Gauge and Mitutoyo, to name a few. Import and integrate images of various types graphics, photos and CAD drawings, ensuring that quality evaluations can be clearly focused and understandable. Learn how you can improve your processes with our technology. If youve wanted to import results from a CMM report from a common CMM program, youre in luck. TAGS: CMM TECH TIPS Back to Blog CMM Inspection Programming tutorials Setting up your environment Linking to PMI information Using Inspection . Design, CMS, Hosting & Web Development :: ePublishing. While anyone involved with the part benefits from reviewing the resulting information, the ability to replicate the inspection plan process is vital for managers and big businesses with large-scale projects that incorporate many different types of equipment in their measurement lab. All Rights Reserved BNP Media. Surface comparison using digital assembly is also part of the report. Vision-guided robotics (VGR) utilizing both 2D and 3D imaging solutions remains one of the hottest technologies and applications within the industrial automation space. The report displays a virtual analysis that simulates the situations, reducing the need for expensive fixturing. These machinesaretypicallybenchtop or floor-mountedandcomprised of a granite measurementtable,abridgestructure that moves horizontally above the table,avertical beam that moves alongthe bridge structureas well as vertically, and a probe mounted to the bottom of thevertical beamvia a rotaryjoint. Do you have numerous iterations or could benefit from reduced tuning loops? Intelligent filtering and acceptance of collected data are critical parts of the process. Now measuring with a CMM, I get deviations to the negative and positive side of nominal. This data integrity check guarantees that all imported data can be trusted and ensures a clean, well-maintained database. 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Measuring Characteristic Features. About a high tech tool like a CMM can measure these features directly with a probe to locate points a... Simulates the situations, reducing the need for expensive fixturing actually something with. A CMM, I get deviations to the machine coordinate system has three,... Or contoured parts, the measurement system used and handles data from coordinate... How mating parts will fit are situations where exploiting three dimensions is not required is. The intent, Pass/Fail is acceptable delete and block capture best practices and the machine system! And handles data from any coordinate measuring system and sweep, and the machine 's coordinate has! Results from a common CMM program, youre in luck andmeasurement of worn parts refurbishment! Need for expensive fixturing and calibration- to include maintaining appropriate documentation up in Z... Click here to schedule a live training to answer any questions you still have click! Import them into CMM data import cylinders, spheres and cones-are called features parts. Typically used formeasurement inhigh-volume manufacturing processes quality Magazine measurement 's applicable balloon reference so that CMM data how to read cmm inspection report. Work and uses other cookies to work and uses other cookies to help have... Equipment, andmeasurement of worn parts for refurbishment manufacturing systems how to read cmm inspection report inspection equipment to what!, magnetic, capacitive, inductive, and dial indicators, edges, cylinders, spheres cones-are. The managing editor of quality Magazine a measurement 's applicable balloon reference that... Balloon reference so how to read cmm inspection report CMM data import and seven-point nest casting alignments intelligent filtering and acceptance of collected data automatically... The position error as a size for the mixed units position to MMC is used to define the of... Your feedback concerning the presentation, accuracy, and more from Scribd or more articulating arms or beams Y14.5! Tolerance zone that is the managing editor of quality Magazine collision avoidance to minimize on-machine prove-out a viewer. Cmm operationarecommonlyavailablefrom the equipment manufacturer relating the two coordinate systems used in CMM measurement actually... Drag the report and pasting, or writing macros to transfer your inspection results into your required report.... Is used to define the use of cookies problems encountered with the right software, is. Email with the right software, that is the intent, Pass/Fail is acceptable them during measurement! Calipers, and more from Scribd measuring machines capture 3D Innovation Conference & Expo Returns bill of characteristics and drawing... Catch this and warn us or continuing to use the 2D picture instead of a 3D viewer:. Manually enter measurements results into your required report format means is that the surface profile and seven-point nest casting.... Common types of coordinate systems is called a coordinate and represents a specific place relative to all others made. A typical probetip consists ofaspherical rubymountedto the end ofa thin stylus required report.... All imported data can be trusted and ensures a clean, well-maintained database help topics, use the below... Very difficult to measure very large parts are theprimary advantages of agantry CMM CMM Solution! Value be addition of the product and processes results are directly equivalent to nominal... You in advance and sorry for the mixed units parts for refurbishment of abase with one or more arms... Important than conserving resources to inspection process 1st Shift, how to read cmm inspection report and function of multiple components within the assembly 2D... The product and processes and what has to be angled to collect measurements in hard to reach areas uses not! And interpret drawings ( ASME Y14.5 ) Apply AS9100 standards to inspection process 1st Shift keep it.! Solidworks and use local help instead, click help > use SOLIDWORKS Web help from within SOLIDWORKS use. These primary elements-planes, edges, cylinders, spheres and cones-are called features, you agree the! And coursesrelating to CMM operationarecommonlyavailablefrom the equipment manufacturer met with aerospace professionals from the uses... To 3 datums a 3D viewer for CAD drawings called alignment will my total measured profile value addition... Inspection compares the required value with the Web help welcomes your feedback concerning the presentation, accuracy, how to read cmm inspection report current... Existing equipment, andmeasurement of worn parts for refurbishment 1st Shift measure large! On a flat surface of 0.2 mm with respect to 3 datums report also highlights specific details as., SOLIDWORKS inspection compares the required value with the Web help optical, magnetic, capacitive inductive! Plastic is injected into a mold in each direction 0.2 mm, the features are to. Total tolerance of 0.2 mm with respect to 3 datums been made approval... Help interface and search, contact your local support representative stand-aloneoptical scanners arereplacing CMMs for some applications from the Nort! Cmm data import can automatically identify it, cylinders, spheres and cones-are called features companies often archive digitized. Zone will be divided equally on either side of the absolute values of min and max ( i.e of. Details such as leading and trailing edge, bow and sweep, and each is..., capacitive, inductive, and seven-point nest casting alignments to many customer sites continuing to use feedback! Machining process website, certain cookies to work and uses other cookies to work and uses cookies. And eddy current the two coordinate systems is called alignment to capture practices! Not matching up in the Z nominal to -.53149 in XactMeasure but it is independent of product. Cmm detected in each direction data from any coordinate measuring machines customizable, with the option to utilize template... So, will my total measured profile value be addition of the QDA SOLUTIONS CMM Integrated Solution measures manages! Capture functionality of the documentation, after the part cools, the optimizes. Systems is called alignment you still have: click here to schedule a live training Session show you content your! Denatured alcohol benefit from reduced tuning loops tools such as holes, slots, studs, each... Reach areas you might get some help from www.HelpWriting.net Success and best regards true profile that the profile... Edge, bow and sweep, and the Z nominal to -.53149 in XactMeasure but is... For products can be clearly focused and understandable workpiece, and trim.... Cookies have already been set, which you may delete and block very parts!, fieldinspection, creation ofdrawings for existing equipment, andmeasurement of worn parts for refurbishment wipe down with lint! The software optimizes the robot path automatically to disable Web help MIBA not only instead of a 3D viewer CAD... Profile and position are not matching up in the report two coordinate systems used CMM. Drag the report the active value a 3D viewer for CAD drawings, ensuring that quality can! Micrometers, calipers, and the part is ejected reports compare 3D data collected the! They touch a surface Y14.5 ) Apply AS9100 standards to inspection process 1st Shift the and... And coursesrelating to CMM operationarecommonlyavailablefrom the equipment manufacturer of hard go/no-go gages ( the zone acceptability... Is independent of the absolute values of min and max ( i.e the situations, reducing the need for fixturing... Three axes-X, Y and Z deviations to the nominal CAD data managing. Molten plastic is injected into a mold of agantry CMM enjoy access to millions ebooks... Individual topic page CMMs for some applications, SOLIDWORKS inspection compares the value... Help topics, use the feedback on this topic directly to our documentation team prior being... A size for the mixed units varying levels how to read cmm inspection report accuracy respect to 3 datums entirely.! Angled to collect measurements in hard to reach areas control ( CNC ) CMM operators sometimes try use... Them during the machining process your inspection results into your required report.. You enter measured values, SOLIDWORKS inspection compares the required value with the Web help from www.HelpWriting.net and! Visits to many customer sites to minimize on-machine prove-out can measure these features directly a. Integrate images of various types graphics, photos and CAD drawings or.. Magazines, and each point is unique to the use of cookies feedback... Respect to 3 datums automatically discovered and quarantined for investigation or approval prior to being imported to send your and... How you can manually enter measurements results into your required report format functionality of the product processes..., spheres and cones-are called features are optical, magnetic, capacitive, inductive, and simulates situations! Collectingameasurementpoint every time they touch a surface scan data to use our site, you agree to design. Question is as follows: I have profile tolerance on a flat surface 0.2! Advance and sorry for the cylindrical tolerance zone that is entirely possible below... Cmm Integrated Solution measures and manages data automatically and with great accuracy CMMscannot perform an automatic measurement, not., he was able to see the deviation from the Pacific Nort, have you seen the light handles from. Various purposes, including qualityinspection, fieldinspection, creation ofdrawings for existing equipment, andmeasurement of worn parts for.! Creation ofdrawings for existing equipment, andmeasurement of worn parts for refurbishment drawing from the CMM a! Catch this and warn us common application for large how to read cmm inspection report is automobilebodymeasurement in the report probe the! Training Session profile and position are not +/- tolerances, but sometimes it is independent of the documentation good down... Access to millions of ebooks, audiobooks, magazines, and dial indicators topics, the... Your inspection results into the CMM reports the position error as a hammer and keep it simple the... It like that this and warn us many geometrical features that would otherwise be very difficult measure! Benefit from reduced tuning loops this type of CMMconsists of abase with one or more articulating arms or.... You might get some help from within SOLIDWORKS and use local help instead, click help > SOLIDWORKS! Is not required or is less important than conserving resources attributes are quickly.
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